From napkin sketch
to palletized SKU.
Six dedicated lines. Extruded puffs, kettle chips, seasoned nuts, grain bars. Every step traceable. Every lot certified. Minimum drama, maximum throughput.
What we run.
What we guarantee.
Each line is dedicated to a single product category — no cross-contamination risk, no scheduling conflicts with competing SKUs.
Extruded Puffs
Corn, rice, and wheat-base extrusion. Hollow puff, solid core, or co-extruded with fill. Drum coating for seasoning adhesion.
Kettle-Cooked Chips
Batch kettle process for authentic crunch. Slice-to-bag traceability. Potato, vegetable, and grain-based substrate.
Seasoned Nuts
Dry roast, oil roast, and honey-roast profiles. Allergen-segregated line. Coating drum with 12-zone temperature control.
Grain-Based Bars
Slab-cut or extruded bar format. Granola, protein, and seed-cluster profiles. Wire-cut and flow-wrapped to spec.
Need overflow capacity for a seasonal SKU? All six lines accept short-notice scheduling with a 72-hour confirmed slot window.Ask about rush scheduling →
Every step. Documented.
Nothing hidden.
Most co-packers show you a brochure. We show you the checklist, the hold time, and the person who signs the CoA.
R&D Reformulation
5–10 business daysSubmit your concept — existing recipe, benchmark product, or flavor brief. Our food scientists work in the lab kitchen to hit your target texture, moisture activity, and flavor profile. You receive a sensory evaluation report and up to three iterations before pilot sign-off.
Ingredient Sourcing
Parallel to R&DWe maintain approved vendor lists for 340+ ingredients. Co-sourcing is available — we procure on your behalf and pass through at cost, or we can work with your existing supplier relationships. Every ingredient enters a documented receiving log with CoA verification.
Test Batch
500–2,000 unitsThe pilot run validates your formula on production equipment — not lab equipment. Line conditions, seasoning adhesion, moisture loss, and packaging seal integrity are all tested under real throughput. You receive samples for buyer presentation and shelf-life testing.
Nutritional Lab Analysis
72-hour turnaroundThird-party AOAC-method nutritional panel for FDA label compliance. We coordinate with our accredited lab partners and deliver a compliant Nutrition Facts panel, allergen declaration, and ingredient statement formatted to 21 CFR requirements.
Full Production Run
50,000–500,000 unitsScheduled on a dedicated line. Production orders include a pre-run CCP checklist, in-process weight checks every 15 minutes, metal detection on 100% of product, and end-of-run yield reconciliation. Your account manager is reachable during the run.
Quality Hold
72-hour mandatory holdEvery finished lot enters a 72-hour quality hold before release. Microbiological swabs, finished product weight audits, and packaging integrity checks are completed and logged. Release requires sign-off from QA manager. No lot ships without a Certificate of Analysis.
Packaging & Logistics
Palletized & shippedFDA-compliant labeling, SCC-14 case coding, and pallet configuration to your retailer's routing guide. We coordinate LTL and FTL with preferred carriers, or receive your freight broker's BOL. EDI 856 ASN available for major retail accounts.
Seen enough to move forward?
Average quote turnaround is 48 hours. No NDAs required to receive a quote.
Certifications your
buyers will ask for.
Every certificate is current. Every audit is documented. Request the full audit file — we'll send it within 24 hours.
Highest tier of SQF certification. Covers food safety + food quality management systems. Annual third-party audit.
Facility registered under 21 CFR Part 1, Section 415. FSVP-compliant for all imported ingredients.
7-principle HACCP plan in force across all six production lines. CCP monitoring logs available for buyer audit.
Lines 1, 2, and 4 kosher certified. Mashgiach on-call for supervised production runs. OU symbol available.
Line 4 (Grain Bars) gluten-free certified. Dedicated equipment, ATP swab verification, and GF transition protocol.
Ingredient traceability to Non-GMO Project approved suppliers. Available for all product categories.
Line segregation. Not just cleaning procedures.
The top 9 allergens are managed through dedicated equipment, not shared-line cleaning protocols. Tree nut processing is confined to Line 4 with positive-pressure air barriers and documented swab verification after every changeover. Allergen matrix available as part of the capabilities deck.
You've seen the line.
Now let's talk numbers.
Request a Production Quote
48-hour response. No NDA required to receive quote.
Download Capabilities Deck
Full line specs, allergen matrix, sample co-packing agreement terms, lead time calendars, and retailer compliance certifications. 24 pages.
Prefer to talk before filling out a form? Reach our production team directly.